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The expansion within the warehousing market is reaching all corners of the warehouse provider market. One of many core suppliers for warehouse infrastructure is engineered flooring provider ResinDek. Cornerstone Specialty Wooden Merchandise, LLC, the producer of ResinDek, and its dad or mum firm, Common Woods, have invested within the development of a brand new, $15 million greenfield manufacturing facility. Positioned in a suburb of Louisville, Kentucky, the plant will allow Cornerstone to extend its manufacturing output to greater than double its present capability.

ResinDek is used within the development of mezzanine flooring in a warehouse or any the place you deploy autonomous cellular robots. The engineered flooring gives the perfect floor for the AMRs to function.

Engineered flooring can be utilized for quite a few warehouse and manufacturing facility use circumstances. | Picture credit score: ResinDek

“Our enterprise has grown dramatically over the previous two years, for which we’re extraordinarily grateful,” mentioned Greg Doppler, inventor of the ResinDek flooring panel and president of Cornerstone. “On account of this super progress, we’re approaching the higher limits of our present manufacturing capability. This funding will guarantee we’re in place to ship ResinDek merchandise shortly to our valued clients properly into the long run.”

Composite engineered wooden flooring panels have the confirmed structural integrity to help dynamic and static pallet jack load limits from 2,000 – 8,000 lbs and the rigorous calls for of robotic site visitors corresponding to AGVs and AMRs. ResinDek flooring panels have been independently evaluated and authorized to be used in Sorts I-V development and as a part of a fire-resistance rated meeting by the IAPMO Uniform Analysis Companies.

“The brand new facility’s footprint is greater than double the present footprint, enabling us to hold extra stock and manufacture merchandise quicker. That mixed with a design that includes considerably extra dock doorways for delivery and receiving, will enable us to cut back lead instances,” added Scott McGill, director of gross sales at Cornerstone.

“The brand new gear is not going to solely enhance high quality and manufacturing output, but additionally present a wider array of alternatives inside our new product improvement program. It will enable us to proceed to supply a incredible worth proposition to our clients,” states McGill.

The brand new facility, positioned at 264 Eiler Avenue in Louisville, close to the UPS Worldport and Louisville Worldwide Airport, will probably be staffed by the identical manufacturing group working on the current operation. Prematurely of its development, Cornerstone added further workers in 2021 in anticipation of the expanded manufacturing capability. “Beginning them forward of the brand new plant’s development permits them to turn into accustomed to the ResinDek manufacturing course of earlier than the brand new facility goes dwell,” added Doppler.

Gear is slated to be put in and commissioned all through January 2022, with partial manufacturing starting shortly thereafter. The brand new coating and curing equipment are scheduled for set up within the second quarter of 2022.

“We anticipate to be absolutely operational within the third quarter of 2022 and look ahead to celebrating Cornerstone’s new capabilities with a Grand Opening ceremony at the moment,” Doppler concluded.